Fluid mixers

​​​​​​LIQUID MIXERS

capacity

100 l, 200 l, 300 l

Mixer with a wide range of applications, mainly intended for mixing light liquids, such as shampoos, soaps, conditioners, household chemicals and car cosmetics. The specification of the liquid mixer is significantly extended due to the cold (i.e. without a heating jacket) and hot mixing technologies. We adjust the selection of mixers, pumps and equipment to the customer's needs and product specifications. Our solutions enable the introduction (suction) of raw materials directly under the mirror, avoiding air pockets and minimizing foaming, thanks to a specially designed system of nozzles and orifices mounted directly on the by-pass circulation system. The possibility of a very wide configuration will allow you to choose an economical and effective process solution.

APPLICATION:

shampoos, liquid soap, gels, conditioners, emulsions, car cosmetics, household chemicals

​​​​​​LIQUID MIXERS

capacity

500 l, 1000 l, 2000 l, 4000 l, 5000 l

Industrial universal high performance liquid mixer for the production of liquids, shampoos, conditioners, gels, emulsions and suspensions. Apart from the traditional method of mixing with a frame agitator, a special by-pass system is used which enables flow mixing without the use of a mechanical agitator. The mixing process takes place in a special chamber mounted directly on the by-pass circuit pipe. The strong flow stream generated in this system and the negative pressure created allow the introduction of raw materials under the product mirror without the need to create a vacuum in the tank. A set of replaceable sieves and filters accelerates the digestion of materials that are difficult to dissolve or have a tendency to agglomerate. This solution is very economical and allows you to buy a fully functional mixer at an attractive price.

APPLICATION:

shampoos, liquid soap, gels, conditioners, emulsions, car cosmetics, household chemicals

Specification and equipment

  • Material exposed to the product – AISI 316L (1.4404) acid-resistant steel, other – AISI 304 (4301).
  • Execution in accordance with hygienic standards in line with FDA regulations and the HACCP system.
  • No dead zones within the mixing and cleaning processes.
  • Mechanically lifted or screwed top cover that can be disassembled for service purposes.
  • Low-speed, right-to-left frame agitator supporting horizontal and vertical raw material movement; mechanical vacuum sealing; speed range 20-60 RPM.
  • Fixed wave breakers with directional blades assisting vertical mixing and ensuring uniform distribution of mixed substances.
  • Circulation and discharge pump installed directly on the bypass system, connected with the central circuit.
  • Loose and liquid raw material feeding directly onto the pump and introduction under the table.
  • Selecting liquid path via pneumatically or manually controlled flap valves.
  • Sight-glass with a wiper and LED lamp.
  • Process ports in Triclamp or DIN technology.
  • Aseptic breather filter.
  • Raw material dosing funnel.
  • Material exposed to the product – AISI 316L (1.4404) acid-resistant steel, other – AISI 304 (4301).
  • Execution in accordance with hygienic standards in line with FDA regulations and the HACCP system.
  • No dead zones within the mixing and cleaning processes.
  • Mechanically lifted or screwed top cover that can be disassembled for service purposes.
  • Low-speed, right-to-left frame agitator supporting horizontal and vertical raw material movement; mechanical vacuum sealing; speed range 10-40 RPM.
  • Fixed wave breakers with directional blades assisting vertical mixing and ensuring uniform distribution of mixed substances.
  • Circulation and centrifugal discharge pump installed directly on the bypass system, connected with the central circuit.
  • Loose and liquid raw material feeding directly onto the pump and introduction under the table.
  • Selecting liquid path via pneumatically or manually controlled flap valves.
  • Sight-glass with a wiper and LED lamp.
  • Process ports in Triclamp or DIN technology.
  • Aseptic breather filter.
  • Raw material dosing funnel.

Additional options:

  • Heating and cooling jacket.
  • Teflon scrapers.
  • Centrifugal, lobar, screw and peristaltic pump.
  • Load cells.
  • Min./max. level sensors.
  • Raw material dosing through a flow meter.
  • Sampling valve.
  • Additional process funnel.
  • pH measurement.
  • Possible sealing material: Silicon, Viton, Teflon, NBR, EPDM.
  • IQ and OQ validation documents.
  • Heating and cooling jacket.
  • Teflon scrapers.
  • Centrifugal, lobar, screw and peristaltic pump.
  • Load cells.
  • Min./max. level sensors.
  • Raw material dosing through a flow meter.
  • Sampling valve.
  • Additional process funnel.
  • pH measurement.
  • Possible sealing material: Silicon, Viton, Teflon, NBR, EPDM.
  • IQ and OQ validation documents.

Control – operating panel:

Control – operating panel

  • 7'' Siemens operating touch-panel.
  • Smooth setting and reading of the frame mixer and circulating pump operating speed and time.
  • Heating and cooling system temperature setting and reading.
  • Product temperature setting and reading.
  • Any setting of hysteresis for heating or cooling.
  • Real-time preview of the current process.
  • Archiving and saving of selected process parameters.
  • User login, setting access level (operators, service).
  • Failure alarms.
  • Panel view and controlling from computer level via a plant network.
  • Adding and creating recipes.
  • Remote software changes over the Internet.
  • 400 V/50 Hz 63 A electrical power supply
  • 7'' Siemens operating touch-panel.
  • Smooth setting and reading of the frame mixer and circulating pump operating speed and time.
  • Heating and cooling system temperature setting and reading.
  • Product temperature setting and reading.
  • Any setting of hysteresis for heating or cooling.
  • Real-time preview of the current process.
  • Archiving and saving of selected process parameters.
  • User login, setting access level (operators, service).
  • Failure alarms.
  • Panel view and controlling from computer level via a plant network.
  • Adding and creating recipes.
  • Remote software changes over the Internet.
  • 400 V/50 Hz 175 A electrical power supply.

Specification and equipment

SMALL CAPACITY LIQUID MIXER HIGH CAPACITY LIQUID MIXER
APPLICATION: shampoos, soaps, gels, conditioners, emulsions, suspensions, car cosmetics, household chemicals
OFFERED CAPACITIES IN LITERS 100, 200, 300 500, 1000, 2000, 4000, 5000
ROTATION OF THE FRAME MIXER 20–60 rpm 10–40 rpm
ROTATION OF THE HOMOGENIZING MIXER – –
DRUM ROTATION RANGE - -
HEIGHT OF KEEPING THE PRODUCT TEMPERATURE - -
VACUUM PRESSURE - -
ELECTRICAL POWER 400 V / 50 Hz 63 A 400 V / 50 Hz 175 A

MIXERS

HOMOGENIZER MIXERS
OIL, FAT AND WATER PHASE MIXERS (MELTERS)
DRUM MIXER BLENDER
Ex MIXERS FOR ATEX EX ZONES

SERVICE AND WARRANTY

GENERAL WARRANTY AND SERVICE TERMS AND CONDITIONS

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